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Discussion Starter · #1 ·
This project started in 2014 and I thought it might be helpful for someone else if I were to share my journey, failures and successes.

91 Caprice LO3 to L31-R: Which Header?

The above post captures the reason for the swap as well as of my initial plans which, when I read back through them are not too far from where I ended up. I went further than initially thought and had some important learnings along the way.

Here is a high level overview of I ended up doing:
The Car: 1991 Chevrolet Caprice Station Wagon, silver color with an original L03 305 TBI engine
The Swap:
  • L31-R (4-bolt main) Vortec 350 (P/N: 12530283)
  • LT4 Hotcam (P/N: 24502586)
  • Clear Image Automotive Gen II Tri-Y stainless, coated headers
  • TCI Streetfighter 700R4 Transmission (P/N: 371000)
  • GMPP TBI Intake Manifold – bored out intake and distributor holes (P/N: 12496821)
  • TBI with Ultimate Mods done by SPR Performance
  • 65lb/hr injectors (P/N: 17084327)
  • All new: suspension, brakes, rear axles, cooling system, AC, power steering, exhaust and more
  • EBL Flash from DynamicEFI
  • And more…
My intention is to capture in as much detail as I can remember with pictures in hopes someone else finds this useful. My objective was to create a fun, reliable daily driver. The wagon has always been one of the most reliable and utilitarian vehicles I’ve ever owned. I’m a wagon guy and came from a long line of wagon family members.

The wagon has huge sentimental value for me; it was my dad’s work car and he brought it home from the lot as one more in a long line of station wagons he owned. The wagon took us on lots of vacations and trips, to hockey games, to drag races (The Winternationals was a regular for our family) and more. I learned to drive in the wagon. I picked my wife up for our first date in it. My daughter was born just as I started this swap and helped me once she got old enough. This car has taken care of me and my family, so I wanted to be as kind as possible by giving it the much needed care and love it deserved.

As is typical for projects in my family, this took waaaay longer than it should have and there are some big gaps in time where life got in the way.

At this point the wagon is back up and running great. It’s as fun as ever to drive and I couldn’t be happier with the results. This year (2021), my dad and I are going to take it for the long haul on Hot Rod Power Tour.

Ok, enough pre-rambling, on with the journey…


The Beginning:

 

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Discussion Starter · #2 ·
May 25, 2014:
Got the wagon into the garage and got a good start. Removed the hood, air cleaner and cooling system.

As you can tell, there were a few leaks – small coolant leakat the intake, small oil leak from the valve covers and a long standing power steering leak that made a big mess. Underside had a few oil leaks from the oil pan and main seal. Trans would weep a little but diff didn’t leak.
















 

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Discussion Starter · #4 ·
May 30, 2014:
Got all accessories and brackets out and put my P-Touch to good use labeling everything. I kept most things in wash bins and buckets from the local dollar store. Zip baggies and sharpies are also key for hardware.




















 

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Discussion Starter · #14 ·
October 18, 2015

Getting ready to pull out the wire harnesses. Hood light connect had fallen onto the exhaust manifold years ago and there were some extra wires from antenna replacements over the years. I was super sloppy in my 20’s.













 
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