Thanks for all the input guys. I'll try to answer a few of the questions.
As far as the spin goes, I definitely didn't set the car up for 1/4 mile racing. Stiff all around, stiff sway bars, adjustable coil overs but they aren't adjusted for weight transfer. With that said, I don't think much will help on the street with this car. It's a lot of power, a lot of violent/quick hitting torque with the way the LSA makes boost (feels like a nitrous car) and the 345's aren't known to be the stickiest drag radial on the market. I'm using them because they are very street friendly and hook better than any summer tire would, but it's no ET street R or Hoosier DOT. Then again I had Hoosier DOT's on the car too and couldn't get those to hook below 40mph or so and that was before I added some boost with the lower pulley swap LOL The car stays very straight though, it's very controllable when spinning so I'm really happy about that. On a prepped track I think it'll be OK but I haven't had the opportunity.
As far as previous trans failure, this was a performabuilt level 3. It had just about every sprag, servo and any other upgrade you could imagine. The pin looked pretty beat up to me on the contact end but I doubt that could have made the clearance difference I was seeing. I needed to space it with .125 worth of washers to get clearance within spec. Performabuilt uses their own custom billet servos, seemed to me like it was either machined wrong. As far as the sprag goes, they told me there really isn't too much that can be done to avoid it on a heavy car with a lot of power which is why they warranty them out when they fail. Spinning tires is usually a good thing for a transmission, but spinning big, sticky tires that suddenly heat up and hook at high wheel speeds under a big heavy car is probably worse on a trans, I would imagine, than a car consistently hooking up from dig on a prepped track.
Having the trans in D is SUPPOSED to help protect the overdrive sprag, and I could have sworn I did have it in D when the sprag rolled. Not something I won't still have to worry about with the 80e as they can be prone to sprag failures as well if you punch it while in OD and the overrun clutch isn't applied but at least there should be a lot less chance of other failures like 3-4 clutch packs.
As far as the 6l80/90 goes, I would have loved to. That was really my original goal. My tuner swears he has stock 6l80e's living behind CTSV's trapping in the mid 140's but it's too much of a gamble for me running a stock one. You see many that don't last a single track day at 700whp even with great tuners. Built ones are very pricey. Cutting the tunnel is something I can and would do, but I'm balls deep in another project and didn't expect a big setback with the SS. Really don't want to take on more work or potentially miss the whole season with the time doing the tunnel right would take me. Plus, I like the peace of mind I get with the 80e. I know they are about the strongest trans out there when built up right, and if something ever DOES break, it won't cost me an arm and a leg to refresh. 80e is stronger, cheaper and easier. Would love the .67 OD and 6 gears but just not worth the trade off for me right now.
I'm fairly sure I will be swapping to 3.42's when I get the time, maybe in the winter. I'll probably ride this season out with 3.73's and see if i'm happy but I don't think I need them, don't think they do me any favors and don't think they'll be very nice on the highway with the .75 OD. I actually think 3.23's might be best, but just a little worried that the car might feel heavier when doing very light throttle out of boost driving. 3.42's will put me back where I would have been with 3.73's and the 4l60e, which wasn't ideal for me on the highway with the short tires, but was totally doable.
I'll keep you guys updated. Should be getting the converter back from Circle D and the new trans in a week or so. Could probably get this all up and running within 2 weeks depending on my days off but my tuner is telling me he is booked until late november now

. CAN'T miss another season with this car, and this tuner has been the best I have found (and i've been through a few) so I think i'm going to have to beg and plead a bit lol.
As far as selling it, never! . Truthfully, nobody would want this car for a few reasons. For one, the body is pretty rough and probably a little tweaked up from a prior accident. I should have just rolled my chassis/drivetrain under a clean body but i'm a sentimental guy. Going to be a lot of work to make this car look great and may never be "perfect".
Second, it's clearly cursed. I've just kind of learned to accept that it's the burden I was born to carry, but I wouldn't wish this burden on anyone.
