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1. Your train of thought regarding the catalytic converters is outdated. Pointless to gut them unless they're truly clogged.
GM-OE catalytic converters that came with LT1 cars, including sedans & wagons, EASILY support 385 horse.
Get a proper pcm tune instead, far better bang for the buck, gutted or not.
2. If you mean the MAF sensor housing screen, put it back, or replace the MAF (or, get tuned in Speed Density …)
Check for vacuum leaks (very old rubber probably needs replacing).
Probably would not hurt to check to see if the IAC motor, PCV Valve, or EGR Valve are old enough to replace.
Ignition Coil, Ignition Coil Driver, and Opti- electrical harness (over the top of the engine) are not that expensive.
Neither is the Opti Vent & Vacuum Harness, which gets overlooked way too often.
Many Opti-Sparks have been changed without fixing the problem until the Vent & Vacuum Harness (aka Opti-snorkel) was changed.
An experienced mechanic should be able to diagnose whether it's any of the above, or the plugs or wires, which take more labor to remove & replace than the rest of the stuff above.
Hopefully you won't need to replace the Opti-Spark itself.
3. After you clean the drain, use a longer rubber tube.
GM-OE catalytic converters that came with LT1 cars, including sedans & wagons, EASILY support 385 horse.
Get a proper pcm tune instead, far better bang for the buck, gutted or not.
2. If you mean the MAF sensor housing screen, put it back, or replace the MAF (or, get tuned in Speed Density …)
Check for vacuum leaks (very old rubber probably needs replacing).
Probably would not hurt to check to see if the IAC motor, PCV Valve, or EGR Valve are old enough to replace.
Ignition Coil, Ignition Coil Driver, and Opti- electrical harness (over the top of the engine) are not that expensive.
Neither is the Opti Vent & Vacuum Harness, which gets overlooked way too often.
Many Opti-Sparks have been changed without fixing the problem until the Vent & Vacuum Harness (aka Opti-snorkel) was changed.
An experienced mechanic should be able to diagnose whether it's any of the above, or the plugs or wires, which take more labor to remove & replace than the rest of the stuff above.
Hopefully you won't need to replace the Opti-Spark itself.
3. After you clean the drain, use a longer rubber tube.