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intake Manifold/Gasket replacement ??'s

16K views 45 replies 9 participants last post by  4DoorSS  
#1 ·
Just discovered what I think is JUST a Gasket leak at the Intake manifold. Found a pretty bad leak that only was leaking when the car was running the Water Pump. After removing some items to get a good look, I found coolant pooling up on the top of the Driver Side Intake manifold.

While there is really no hoses or anything in this area, this leads me to believe the Intake Gasket is leaking and letting coolant come out between the Intake and Head. Fortunately there is no coolant in the oil, so it looks like it was just pushing the coolant out of the Block and not into it. Should consider myself lucky I guess.

I'm going through threads now to see what info may already be put out there in the Forum. Any pointers, thoughts, steps or things to consider before pulling the manifold and during replacement would be appreciated. I already have the Fuel rail and Throttle Body and EGR Metal Hose removed and about ready to remove the intake bolts and Manifold. I sure dont want to get things back together only to find out I missed something. Thx....Happy New Year....not so Happy for me.
 
#44 ·
in the cold north east this time of year my method will reveal that coolant in oil .. water does build up under the oil fill cap in the cold north perhaps not CA... if the water vapor is coolant color then I would do pressure test see if air pressure blows out the fill cap .. place a plastic wrap over the hole see if it lifts up...simple ..
 
#45 ·
What 95Wagon says ... do the following.


Get some dawn detergent ... just a couple of drops. Take a QTip and coat the inside of the threaded hole you think is leaking. Try and create a film all the way across the hole near the top. If you shine a flashlight down the hole, you want to see bubbles ready to go. Pressurize the cooling system with a pump (15 lbs is fine). Stick you finger in the valley and plug up the bottom side of that hole. If you get bubbles forming out the top side ... damn.


When done, the dawn won't hurt the engine, but clean it out so the bolt will hold properly anyway.


P.S. You are no where near the water jacket at that location. Sure feels like a leak spraying up from somewhere else, working down the bolt hole, not up, but you are seeing what you are seeing. Keep at it.
 
#46 · (Edited)
Got everything back together tonight, topped off the system with a Gallon of coolant and gallon of distilled. Threw in a new Tstat and gasket while it was apart. Pressureized the system with a very nice Snap On kit I borrowed and pumped it up to 15psi and it held pressure well and no leaks. Yea!!

Started it up and let it idle for 15 min or so shut it down for a bit and bleed off what I could. Repeated that and took it on a 15 minute drive and all looks good. Oil is still clean but I'm going to do a oil and filter replace tomorrow. Keeping my fingers crossed that it holds up.

Still seems odd where it appeared to leak from but trust me, it was not leaking from any other area I could see. It was actually seeping out the intake bolt.

Edit - 1 annoying issue is the Low Coolant Sensor is stuck and has caused issues in the past. Just going to swap out the coolant reservoir with a spare. For the time being ill just unplug the connector and keep an eye on the coolant level.
 
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