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5.1K views 51 replies 6 participants last post by  GoremanX  
#1 ·
I'm about to overhaul and upgrade the front brakes on my Roadmaster Wagon, and it doesn't seem like a bad idea to also do the rears while I'm at it.

I REALLY want to keep the stock 15" wheels, so it seems like disc upgrades are a no-go. I was perusing some parts on Rock Auto, and I noticed that the Cadillac Fleetwood commercial chassis had an option for larger rear drums. For example, the Bendix PDR0201 drum (11" ID x 2" wide shoes) is shared between both the Roadmaster Wagon and Fleetwood, but the Fleetwood also has an option for a Bendix PDR0621 drum, which is listed as 11-5/32" ID and accepts 2-3/4" wide shoes. Seems like that would be a significant improvement in friction, even if the drum probably weighs a fair bit more.

Does anyone have any info on this option, and whether that can be retrofitted to a Roadmaster Wagon? I assume the wheel cylinder and backing plate would be different, as well, but I wouldn't be surprised if both those items are in need of replacing on my car anyways.
 
#3 ·
The wagon specific axle flange to housing flange stand off dimension is likely going to through a wrench in your plan.
I was kinda hoping that the difference in width is accomplished through a deeper inset of the drum, as opposed to more positive offset from the axle, hence the need for a new backing plate. Especially since the Fleetwood commercial chassis was apparently available with both sizes of drums.
 
#4 ·
Well, look at this in reverse.
You can take a large flange 11-2 wagon drum off a wagon and toss the shallow flange sedan drum right on.
I did this when drag racing to lose some weight .

BUT you can not swap backing plates wagon to sedan or sedan to wagon.
Both because the offset and flange bolt circle is different.

The Fleetwood limo stuff you are speaking of, not positive, but thought the stand off was more sedan like.

I am thinking to mount a Fleetwood limo backing plate on a wagon there would be , minimum, a machined spacer .
Is the big limo backing plate available ?
 
#5 ·
A set of high performance shoes would probably get the rear axle to lock up without any modifications. The internet shows many companies that could reline a set of shoes with better material than the mass market offers.
 
#11 ·
#13 ·
Meh, not that desperate. I have all those things, but I was kinda hoping for a quick and easy upgrade that doesn't cost much more than refreshing with stock parts. If I really went that far into it, I'd probably find a way to fit discs under my 15" wheels, instead
 
#14 ·
Ended up ordering the SSBC rear disc brake conversion kit instead. When I contacted them directly, they said they have an option for caliper brackets that fit the bigger wagon rear end flanges. Adding up the cost of new drums, wheel cylinders, backing plates, etc, etc, the disc brake conversion ends up being only slightly more costly. Seems worthwhile.

And best of all, it fits inside stock 15" wheels!
 
#16 ·
Yeah I'm aware, that's why I asked them about it first. The only rear disc conversions I ever hear mentioned are the Kore3 kits, which are too big to fit under 15" OEM wheels and are only meant for sedan rear ends. It'll be interesting to see if these can be made to fit without too much effort. Honestly, I'm surprised SSBC exists at all... apparently they made a return last year after their bankrupted assets got bought by a new company.
 
#17 ·
The wagon is unique enough a lot of aftermarket lump it in with the sedan.
Impala- Caprice rear disc fit under the 15 wheel, but you have to mod, backing plate bore and pattern.
The, setup leaves the axle being short.
Custom length axles are avaliable.
Others have put spacers between axle and rotor and not had issue.
I personally do not subscribe to that method.
The corvette based rear rotors many of us use , the spacing is the other way.
It gets tricky and close in there.

Thing is, the impala rotor don't have a lot of mass.

If you are willing to explore the old horrific park brake in caliper avenue, there might be other choices.

Years ago , I did the late 70s Seville swap on a, wagon housing.
Had to section and weld the bracket for the stand off difference.
BUT we were saddled with the crap GM caliper.

Good luck with your quest
 
#19 ·
They dissipate heat faster, they engage more quickly, they have a lot less rotating weight. That's about it.

OEM setup has a delay on the engagement of the front brakes in sudden braking situations to allow time for the rear drums to engage at about the same time as the front discs. That delay bugs the hell out of me. With rear discs, that delay is no longer necessary and can be eliminated by modifying the proportioning valve.
 
#21 · (Edited)
Truth be told, the cars (drum rear wagons ) are perfectly happy with the front hold off and hydralic rear proportioning removed.
In bench testing a combination valve with a pressure guage on in and out, all the rear prop was doing was "clipping" the higher end.
The reason I say perfectly happy,
My combination valve is gutted, only serves as a front to rear pressure, differential warning lamp switch.

This because I run fixed caliper 4 piston Brembo calipers whose sizing does not need "help"

My rear 15" drag slicks do not clear my big rotors.
When I am doing the drag race thing, I go back to drums
Because I am also doing a new diff, the drums have been on the car again for some time.
I have noticed no ill braking with the drums and gutted combo valve and have had some emergencies on the street.

Granted my front to rear bias is different than most , but the same setup seemed happy when the iron block was in place.
 
#24 ·
They say they are 1.75., basically same as C5 Vette
Stock Impala rear is 2.126
Sooooo, if you are using with corvette 2x 40.5 mm or similar area front calipers you will be starting in the neighborhood.

If you are using Impala, or similar area fronts, your bias will be out to lunch.
 
#29 ·
They say they are 1.75., basically same as C5 Vette
Stock Impala rear is 2.126
Sooooo, if you are using with corvette 2x 40.5 mm or similar area front calipers you will be starting in the neighborhood.

If you are using Impala, or similar area fronts, your bias will be out to lunch.
If they're 1.75" diameter, I suspect they might just be C5 rear calipers. The pictures look VERY similar to that on the product listing, with a slightly different casting at the rear where lines thread in. I won't be finding out for at least another month, though. SSBC is really far behind on shipping... :rolleyes:

In the meantime, I did some quick math. Assuming they are in fact C5 calipers or use the same pads:
  • running front J55 calipers (2.8125" diameter piston)
  • pads with similar friction front/rear (currently 0.5 cf in the front calipers)
  • disable proportioning in the combination valve
  • disable front metering in the combination valve

I end up with a front/rear brake bias of about 70/30. That sounds pretty darn close to perfect and safe. This is based on the pad sizes listed on the Hawk website for those specific calipers. I could switch the rear brake pads to something slightly less grippy, say 0.4 cf, and end up with 75/25. While maybe less efficient, it would be even safer. Anything within that range is still way more efficient and reliable than the current rear drum setup, which I'm pretty sure has seized adjusters.
 
#26 · (Edited)
You probably have researched this all, all ready,
Below the knee point , the outlet pressures are basically the same.
With a large mech size mismatch, below the knee point you will be way imbalanced.

Example, wildly mismatched components,
you adjust the prop valve so under hard breaking you have great braking , no early lockup on either end.
light and moderate braking the front to rear balance is way out of wack.

We experienced this years ago in a Mustang Lincoln disc diff swap before we had a clue what we were doing or how a adjust prop valve worked .
GMPP, Ford Motorsports Mopar all marketed the same valve as the "fix all" for brake and diff swaps
Car seemed fine to drive, panic stopped great.
Would lock up one end all the time in the rain.

Adjustable prop valves are great to TRIM pressures and offset weight transfer at threshold braking. They are not made to fix mech mismatches .
You have likely seen this before
 
#30 ·
If we are on the same page and I am looking at the correct stuff, the discription has them as cast iron with integral park brake,certainly not Corvette.
Makes me wonder Ford. 🤔

Bias, not to belabor this.
Thought the J55 was 2.94 or 3
The Impala has,
a much bigger rear piston, than this kit
Larger dia rear rotor , than this kit
Less rear weight, than the wagon
and still happy with the combo valve gutted.
Personal opinion, I question tuning bias with brake material .
 
#31 ·
A cast iron caliper is even better! I need to spend more time reading the product description for this thing I just dropped hundreds of dollars on :ROFLMAO: I'm so sick of stripping threads on aluminum calipers. I just got done replacing two rear aluminum calipers on my B5 A4 wagon because the bleeders were seized solid and all the threads ripped right out like soft cheese when I tried to bleed them.

I don't know what the J55 caliper piston size is. I assumed it was the same as the OEM calipers I just removed from the car, and those are the ones I measured to get the 2-13/16" dimension. RockAuto lists it as 3", though I always take their specs with a grain of salt. But if it is 3", it barely changes anything. Just adds 2-3% to the front bias

I used to adjust brake bias with pad changes all the time for autoX events many years ago. For street use, I'd run a "reasonable" 0.4cf rear pad to make sure there were no surprises on varying road conditions, like in rain. But for events on dry pavement, I'd run a grippier 0.5cf rear pad since I knew grip would be abundant and the car wouldn't get tail-happy with hard braking. Good quality street pads tend to have a very stable cf throughout their usable temperature range, unlike race pads which vary greatly with temperature.

Typically if I stick to 70/30, I have good results on the street. Going beyond 65/35 can get a little squirelly in wet weather, especially with a lot of weight over the rear axle. At 75/25, everything is super stable, but I'm approaching the point where rear discs aren't much of an improvement over drums. But then, every car is different and everything's a compromise. Especially when trying to stay with small OEM wheels.
 
#33 ·
I don't know what the J55 caliper piston size is. I assumed it was the same as the OEM calipers I just removed from the car, and those are the ones I measured to get the 2-13/16" dimension. RockAuto lists it as 3", though I always take their specs with a grain of salt. But if it is 3", it barely changes anything. Just adds 2-3% to the front bias
Don't forget that area is the square of diameter so 3" is ~12% more area than 2-13/16...
 
#32 ·
Yeah, rudimentary math, no hydraulic intervention,
Impala is roughly 69-31
I see you at 77-23 based on piston and rotor dia with a car that weighs more on the rear than the front.
Gunna be perfect with your diesel 😉
 
#35 ·
Yeah, rudimentary math, no hydraulic intervention,
Impala is roughly 69-31
I see you at 77-23 based on piston and rotor dia with a car that weighs more on the rear than the front.
Gunna be perfect with your diesel 😉
That brings up a question I haven't been able to find an answer to.. . what's the approximate weight distribution of a B-body wagon?
 
#42 ·
No driver
The car is only 22 pounds heavy left.
Add a driver, it will be much more.
At that point it becomes a nose crossweight vs diagonal compromise.
Lowering the RR will "fix" the heavier LF but it shifts to LR.
Stock form,
auto level, steering box, steering column, major brake components are all left .
Engine - trans are 1/2 " offset right stock to help.

My battery is right rear location , but only weighs 21 pounds
My dry sump tank is where the battery was and with oil weighs a similar amount.

At 4500 pounds, 20 pounds bias here or there on a street car,,,,, well ,,,
Even the purpose built cars I work with , sometimes driver weight is difficult.
 
#43 ·
For future reference - Some additional discussion on the subject...

 
#44 ·
For future reference - Some additional discussion
Nice, even a post of mine with my weights from 2002 !


Discussion Starter • #3 Sep 30, 2002

Ok here goes,
My wagon on Longacre scales weighs in at 4541 with some? gas.
LF 1158
RF 1161
LR 1135
RR 1088
That comes to,
50.4% left
49.5% right
51% front
49% rear
Because of the wagons overhang and heavy components at the extreme rear it actually weighs less on the front than the sedan.
Before you get all juiced up about the cool 51-49 front rear bias remember hanging weight outside of the wheel base might make for good numbers but does not make for good handling in corners. Straight line ok . Regards, Gerry