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95 caprice rear end options

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28K views 66 replies 13 participants last post by  jayoldschool  
#1 ·
Hello, I have a 95 caprice that came with the 4.3 and a 7.5 rear end. I now have the 5.7 engine and I want to upgrade my rear end to the 8.5. Which cars or trucks besides the impala ss can i get the rear end from?
 
#2 ·
Hello, I have a 95 caprice that came with the 4.3L and a 7.625" rear end. I now have the 5.7L and I want to upgrade my rear end
and driveshaft
to the 8.5". Which cars or trucks besides the impala ss can i get the rear end
and driveshaft
from?
That's to remind you that you need the driveshaft too, your L99 driveshaft is a smidge too long.

For starters:
ANY '91-'96 Caprice or Roadmaster wagon (technically this axle assembly is slightly better than a sedan's; it works)
ANY '91-'96 Roadmaster sedan
ANY '91-'96 Caprice sedan with a 5.7L L05 or LT1 V8
ANY '91-'96 Fleetwood axle will work, but the driveshaft will be too long

Someone will refine this answer, but many GM '1500' pickups or SUVs with 5.0L or 5.7L V8s should have an 8.5" axle.
 
#7 · (Edited)
As far as the difference in wagon vs sedan housing, the significant differences are as follows:

Axle shaft diameter (at the wheel bearing):
Sedan 1.4"
Wagon 1.6"

Wheel bearing:
Wagon is significantly larger, both ID (as indicated above) & OD of finished tube end - 2.850" vs 2.535"

Axle housing brake backing plate flange:
patterns are similar (trapezoid), but wagon is larger (spacing between bolts) and flange bolts are 7/16" vs 3/8" for sedan

Lower control arm bracket center-to center distance: (measure from "oval" on back of bracket)
Sedan 47"
Wagon 49"


Spring perch position:
Wagon lower spring mounts are further apart than sedan, do not align with upper spring pockets in rear frame crossmember--resulting in canted springs

Housing tube diameter at backing plate flange (at weld):
2.887" vs 2.535"

does the steath bolt method still apply?
If you want disk brakes only the SS and 9C1 have them. The 9C1 is narrow and may be a bad choice for large tires.
 
#22 ·
Hello all, I found this particular thread via search on your forum while researching replacing my oddball rear end. Please excuse the new member status, I normally frequent the ClassicOldsmobile forum.
What I have is a 71 Olds full size (455) rear end 12 bolt / 12 bolt 9 3/8” ring gear. No one supports this rear end with gears or otherwise and I’ve searched high and low for the rare tow package posi unit with 3.42 gear. I checked with contacts all over the country and it is just not out there. I’ve already made disc brake brackets for a big brake swap that I’m doing, thinking I could find the posi I needed. I know, cart before the horse....

I’m told by friends on the Olds forum that there may be a reaend from a wagon that would match my axle flange pattern for which I’ve already made brackets. Is this true and if so any one know where one might be for sale? Here are the measurements of my current axle flange and bearing dimensions for reference.

I agree that even if OP has vanished, the replies and information are still valuable to others. Thank you in advance.
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#10 ·
 
#11 · (Edited)
In regards to this car in particular and a wagon diff.

You say you have 26 inch wheels, can your wheel - tire combination stand moving out towards the fender wells 1.5 inches ?

If you ever have plans of rear discs on this car, the wagon axle stand off dimension makes it more costly because there is custom work involved.

If you do go ahead with a wagon diff, in my humble opinion, when choosing extended arms, which you say are necessary to you, select ones with joints, like the roto joint.
This because they will account for the different angles the arms will sit at due to the wagon axle mounting points.
The wagon sping pads being wider PLUS you moving the axle back , is going to get weird.
Plan on making new axle pads.
You dont have to completely remove the old, just grind the locating ring flat, park the new locators on top and weld them in place.
Even a stock spring ,in a stock wagon ,with a stock diff , in the stock postion, does not sit well.
I move mine a little when doing housings.
Two of my 3
Image
Image
o
 
#12 · (Edited)
Wait... what are you guys talking about? The wagon rear end is absolutely not interchangeable with the sedan rear end. It will not even bolt up. The wagon frame is wider.

BTW... where are you located? I have a spare 2.93 rear end from a Fleetwood.
 
#13 ·
Well, I was talking about how he needed to look for a sedan rear because the wagon rear won't fit correctly, Marky shared a post that tells them exactly why there will be an issue and finally 95Wagon told them that some modifications would be needed in order for the wagon rear to fit and it would still be much wider.

People have put sedan rears in wagons even though they don't bolt up properly and the reverse could be done as well, it just won't bolt up properly. Personally I would never do either but that's just me.
 
#15 ·
Go with what Sinister said. Pick a rear from a RMS, or a Caprice sedan with the LO5 or LT1. The drive shaft from a police Crown Vic is the one you want, but you will need adapter universal joints. If you are changing ratios, plan on a new tone ring. I would rebuild the whole rear if I were going to swap in a used one. Get the best quality parts you can afford. US made parts are about the same price as Chinese, or made in India. Replace the axles, bearings and seals. Moser makes nice reasonably priced parts. Get a rebuildable LSD, or an Eaton True Trac. It will cost you $800-1000 to rebuild it. Some of the early 9C1s have 3.42 gears (GU5 on the SPID). If you find one of those, you should still replace the axles and bearings. Check the posi for operation. I believe it should take 50 lb ft of torque to make it slip.
 
#18 · (Edited)
I stand corrected.
Couldnt find the thread,,was going by memory


#34 Jun 7, 2018
Marky Dissod said:
"
roughly-hundred of sedan axles I've personally witnessed taxi depot mechanics advise their bosses that they should not install onto wagons, before reluctantly installing them onto wagons as directed by their bosses who chose to ignore the advice
 
#19 ·
A wagon axle would limit your tire size, or require a much greater wheel offset (30mm) to get the wheel properly positioned under the.car. The other adaptions would also apply.
 
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#20 ·
I thought posting Navy Lifer's documented dimensions, then highlighting the problem ones in RED would be enough.(Post#7)

If nobody has noticed the OP has not logged onto the site since post #6.

Other participants in this thread might ask themselves if this is a case of "trolling" as the stickies on this forum, carparts dot com or a local used parts seller would give the same answer: for a unmodified direct swap sedan axles and wagon axles are considered different by GM.

Forum members may want to consider advice to new members. Some people may not have the skills to modify parts. Not every one had decades of knowledge and know what questions to ask.

As usual forum members have posted some great information and pictures that may attract a future search engine to good information.
 
#21 ·
I thought posting Navy Lifer's documented dimensions, then highlighting the problem ones in RED would be enough.(Post#7)

If nobody has noticed the OP has not logged onto the site since post #6.

Other participants in this thread might ask themselves if this is a case of "trolling" as the stickies on this forum, carparts dot com or a local used parts seller would give the same answer: for a unmodified direct swap sedan axles and wagon axles are considered different by GM.

Forum members may want to consider advice to new members. Some people may not have the skills to modify parts. Not every one had decades of knowledge and know what questions to ask.

As usual forum members have posted some great information and pictures that may attract a future search engine to good information.
I still feel very strongly about the disappearance of the Impala SS Tech Section.
Whether or not the original poster's motives or existence were genuine, it turned out to be a good question whose answer deserves preservation SEPARATE from the forum proper.
 
#23 · (Edited)
Welcome to the forum!

I don't have the measurements in front of me, but I can tell you that there is a very good chance that the flange bolt pattern is the same. GM has a tendency to do that, especially back in the day.

If I were you, I would be more concerned with making sure that the axle will physically bolt up to the suspension on your Olds. If any fabrication is required, then that will be a bigger obstacle than the caliper brackets.

I have two Fleetwood axles, and I only need one of them. It's the same as the wagon axle, but narrower. If you determine that it would work for you, I could sell you an axle for cheap. I'm located in northern Illinois.

Otherwise, I would say check the junkyard database on car-part.com and see if you can find a wagon axle near you.

EDIT: Just remembered that the flange bolt pattern is slightly different between sedan and wagon. My apologies. I don't want to give you any bad info. Regardless, my original statement is still accurate: there's a good chance that one of these flange bolt patterns will match what you need.

Also worth noting: the commercial Fleetwood chassis (limo/hearse) used a 9.5", 14 bolt rear. Many of them came from the factory with a 3.42 locker, but I believe some of them used a 2.93 open carrier. It's actually pretty easy to find these in junkyards. There isn't a huge market for old limos and hearses, so most of them end up being parted out.
 
#25 ·
Welcome to the forum!

I don't have the measurements in front of me, but I can tell you that there is a very good chance that the flange bolt pattern is the same. GM has a tendency to do that, especially back in the day.

If I were you, i would be more concerned with making sure that the axle will physically bolt up to the suspension on your Olds. If any fabrication is required, then that will be a bigger obstacle than the caliper brackets.

I have two Fleetwood axles, and I only need one of them. It's the same as the wagon axle, but narrower. If you determine that it would work for you, I could sell you an axle for cheap. I'm located in northern Illinois.
Hi Caddylack, there seems to be a lot of guys in your area with parts I’m interested in. Let me do some research on the fleetwood axle and see what I come up with.
Could be worse, you could trying to buy parts for a W27 :)
I should be able to get you most of the pertinent numbers you are looking for.
I was quite involved with a rear disc setup ( a few actually) involving the wagon housing which has that housing flange pattern.

edit to answer Caddylack, that flange spacing I think you will find is wagon specific in our years. ( discounting Limo which I have no first hand info)

The accessible housing with the stock standoff dia ( your #5 in dia) is at home so I cant get that number till later.
Where are you located?
Thank you Caddylac & 95wagon for the swift replies. I’m in Houston 77429 area code. I’ve used Fastenal store to store pallet shipping in the past for large items such as rear ends. Hoping if a proper rear can be sourced the seller is in proximity to a Fastenal store. I don’t think they are in all states yet.

W27 is indeed rare so I understand the struggle. I’m persistent and resourceful which is the name of the game when hunting stuff down which I’m sure you are as well. The GM B body 71-76 is a hodgepodge of different rear ends across the BOP lineup. None will interchange and it’s just a mess. Not sure what the engineers were thinking.

I definitely appreciate any info you can provide which will help streamline my search. If I can ever be of any assistance I am always willing. Ultimately, I am hoping to find something with a 3.42 posi and matching axle flanges which sounds like a wagon. I’ll be running a 4l85 so this ratio will be perfect for 1st gear as well as .7 overdrive.
I am not well versed on the wagon rears are they bolt in axles? I believe some of the early 9C1 had the 3.42 posi but not sure if wagons ever had a police/taxi option. I’m sure this is like asking for help finding hen’s teeth.
 
#24 ·
Could be worse, you could trying to buy parts for a W27 :)
I should be able to get you most of the pertinent numbers you are looking for.
I was quite involved with a rear disc setup ( a few actually) involving the wagon housing which has that housing flange pattern.

edit to answer Caddylack, that flange spacing I think you will find is wagon specific in our years. ( discounting Limo which I have no first hand info)

The accessible housing with the stock standoff dia ( your #5 in dia) is at home so I cant get that number till later.
Where are you located?
 
#26 ·
edit to answer Caddylack, that flange spacing I think you will find is wagon specific in our years. ( discounting Limo which I have no first hand info)
Yep, I caught myself! :cool:

Ultimately, I am hoping to find something with a 3.42 posi and matching axle flanges which sounds like a wagon.
Definitely check out my edit regarding the commercial Fleetwood.
 
#27 ·
Unfortunately. these are all C lock

The 92-96 wagons are corp 8.5 ten bolts with 30 spline
The mid late 70 Chev wagons were C lock corp ( I called them 8.875 but I think Gm was 8.75) the bastard 12 bolt ring gear in big 10 bolt housing.

The one huge thing about the corp 8.5 is parts but in a chev, always going to be C lock .

Smattering of BOP bolt in in "A" bodys as you know but same tube narrow stuff
 
#29 ·
All it takes is money :)
I bucked the ends off and did bolt in 33 spline

post 155 on

The limo diff is stronger with stock 33 but still a C lock.

All that said, the weak point is the stock axles, I am at 4500 pounds , a stick, 13.7 overall first gear.
On slicks, they twist , but the rest of the diff is pretty stout.
This why I am moving to 33
 
#31 · (Edited)
The limo diff is stronger with stock 33 but still a C lock.
If I did strictly track I would think I could run c eliminators but I still want to drive the car. Cake and eat it too I guess.

All that said, the weak point is the stock axles, I am at 4500 pounds , a stick, 13.7 overall first gear.
On slicks, they twist , but the rest of the diff is pretty stout.
This why I am moving to 33
Sounds like your having a good time. I’ve also considered flange swaps but the rabbit hole gets pretty deep. I’m not sure if a perfect happy medium exists. It’s always give and take with this stuff. Some of the Olds guys are telling me there’s a wagon (maybe hurse/limo) rear end with bolt in axles (non c), same flange dimensions pictured above (post #22), 9-3/8” ring with a stock 3.42 posi. Where that exists I have no idea.
 
#35 ·
" I’ll be north of 1k hp to the wheels. Twin turbo LSX build "

Out of my league by nearly a factor of 2
We have a smattering a huge power guys on here running huge power levels but not at Queen Mary weights.
Reinventing the wheel might not be the route here with fabbed 9 inch and Spicer 60 housings readily available.
The above based on leaving on boost and hooking
I will still try and get you some measurments.
 
#37 ·
Thank you 95wagon, I will eventually end up going that route but I don’t have enough hot rod bucks to do everything at once. My plan is to limit boost and run a cobbled together beefy budget rear end. Meanwhile saving for what you mentioned above. I don’t want to have to redo a turbo setup twice so going twins right off the bat. Also a cobbled together system most
of which can be ordered with minimum fab work. The fab work that will be required can be accomplished by a competent hot rod friend locally.

I also think that it’s neat when you have more time than money and can pull off reinventing the wheel. I’ve done it on a few things in the past and it def gets some head scratching and points for cool factor 😎
 
#36 ·

I assume you know Jim at JD Race ??

 
#39 ·
From an overall fitment perspective, the info below (and from others earlier in the same thread) might be helpful?


In summary - the wagon rear ends are functionally 1/2 ton truck rear ends with control arms instead of leaf springs

The commercial chassis rear ends are functionally heavy 3/4 ton truck rear ends with control arms instead of leaf springs

1000 HP, sticky tires, heavy car, good chassis setup will kill either one of these on a hard dragstrip launch.
 
#40 ·
Appreciate the summarization, it makes a lot of sense. I’ll have to end up going with one of these options in the short term and limit boost to a “reasonable” level. The axle flange on the commercial rear makes it a front runner in my mind allowing me to use my 4 piston disc brake brackets. When I do eventually get a proper rear end, crank the boost and let it rip tater chip 🏁

As an aside, my son will be a month old on Thursday. I’m juggling helping the wife who had a C section and doing research on this subject while I’m off work. Trying to cram it in while I have time as that’s now my most valuable commodity. Hopefully I can decide on something soon and move forward. I have not had time to check the website mentioned to me above for junkyard stock in the Houston area. But I will tonight when everyone is asleep.
 
#43 ·
Congratulations! Hopefully everyone is doing well and recovering. The time/money balance is an interesting thing to observe as life goes on - everyone does it differently.
Thank you I appreciate the well wishes. I usually ask for forgiveness and not permission but with the birth of my son I’m trying to change my ways. I’m funneling a good portion of what use to be “fun money” into a savings account for my sons college fund.
Well, first let me restate that I am speaking anecdotally here. I'm certainly not a drivetrain expert. BUT...

There are tons of guys on the TBSS forum running 1000+ whp boosted LSX's with the factory 9.5" 14-bolt. I did hear about a guy who broke something at 1200 whp, but I don't think it's fair to say that you will kill a 14-bolt with this kind of power. All these guys have slicks and built suspension, and the TBSS weighs like 4700 lbs or something.
The CTS-V also has like a 4,800lb curb weight. There are heavily modified examples locally putting down north of 1k hp and holding together. That’s also why I went with the CTS-V Brembo 6 piston/4 piston brake setup. If they’ll stop 4,800 lbs they should work for my 4,200lb sled. That’s curb weight with 455. I’m thinking I’ve lost a few pounds with the LS.
 
#44 ·
Near as I can measure.



.439 bolt holes 7/16 shank bolts as a close fit. The car uses


SAE shoulder bolts as the hole in the backing plate is larger than


the housing register. Not much but enough it doesn't center the backing


plate.



Looking back at old notes, I have machined part of the housing


register as incredibly short and 3.18 . It has a very big radius.


I noted that you would have to be about 3.2 to clear this radius if


you didn't relieve the hole.



Near as I can measure right now I am seeing


3.771 across the top centers


2.991 across the bottom center


2.481 top to bottom centers



The axle is still in and these numbers may be scewed.



2.415 looks to be front of backing plate flange to outside of axle


flange. ( Bill has stated 2.375 in some emails)



That was derived from back of flange to back of


flange 2.337 minus housing flange - .290 plus shaft


flange + .368 = 2.415
 
#45 ·
Near as I can measure .439 bolt holes 7/16 shank bolts as a close fit
This matches my current flange

The car uses SAE shoulder bolts as the hole in the backing plate is larger than
the housing register. Not much but enough it doesn't center the backing plate.
I've also got the 7/16" shoulder bolts

Near as I can measure right now I am seeing
3.771 across the top centers
2.991 across the bottom center
2.481 top to bottom centers
The axle is still in and these numbers may be skewed.
These figures seem to be within margin of error to match my flange hole spacing

2.481 top to bottom centers
My CAD file shows 2.508", likely within margin of error

2.415 looks to be front of backing plate flange to outside of axle
flange. ( Bill has stated 2.375 in some emails)
That was derived from back of flange to back of flange
2.337 minus housing flange - .290 plus shaft
flange + .368 = 2.415
This one I am a bit confused on. Are you saying that is figure 5 on the below drawing? If so that would be incorrect axle offset.
The difference would be .310" and I can't shim my caliper bracket that much. The caliper to rotor spacing would be way off.
Taking the measurements is much appreciated, cheers my friend🍻!!
196158
 
#47 ·
That's okay let me do some more research before you drag stuff out. I found a 1984 Fleetwood commercial (ambulance) on the car-pats.com site mentioned to me earlier.
I've put in a ticket asking if its a posi unit. If so I'll see what shakes out with it tomorrow. Now that I've got time on the actual computer I'm finding a ton of threads on this forum.
I just need to read through them and pick out the pertinent info.
Example:
Cadillac Commercial Chassis

Interesting, Moser 9" B Body ready but with added options out of my budget currently
F U B, Save the hearse (coach) and you may want to consider this. Moser Engineering - Ford 9" Rear End - Complete - 1977-1996 GM B-Body: Impala, Caprice, etc.
It's just an idea you may not have considered.

Mark: Snowman-33
196159
 
#51 ·
The red ring is the axle flange itself. The blue portion is the bearing protrusion. My figure 5 measurement is made with the axles bolted in and end of the caliper on the axle hub face. Then extend the end of the caliper out through one of the access holes till it touches the axle flange face.

Keep in mind these are from my Olds full size rear. It does appear the axle offset (from axle hub face to axle flange face) is indeed different. If axle offset is not being measured correctly on my end please let me know. These are dimensions requested by the machine shop that cut my caliper brackets. The axle retainer cap will be eliminated when brackets are installed as the bracket now acts as the axle retainer cap. It has a counter bore for the bearing protrusion and is slotted on the bottom to slip over the axle itself.

Drum backing plate was of course not installed while measuring. I hope this clarifies things a bit? I think we are talking about the same measurement.
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